During the operation of the diesel engine,
the cylinder block and the cylinder head are prone to crack, resulting in
leakage, leakage, burn the cylinder head
gasket, and even mechanical accidents. Cylinder block and cylinder
head cracks should be promptly repaired, the main methods are the following
four.
1. Fill plate method
Fill plate method is mainly used to repair
the cracks more and relatively concentrated or part of the hole body surface of
the body. The concrete steps are: ① remove the crack near the preparation of the fill plate parts of
the oil, paint and other objects; ② with a diameter of 3 ~ 5 mm drill bit
at the end of each crack drilling hole to prevent the crack extension; ③ the thickness of 2.5 ~ Of the
low-carbon steel plate cut into the fill plate, fill plate than the crack
around the wide 20 ~ 30 mm ; ④ drilling along the plate around
the hole spacing of 15 ~ 20 mm ,
aperture of 3 ~ 5 mm ; On the
crack, so that it is close together with the cylinder head
gasket or cylinder head, then fill the plate as a template in the
cylinder block or cylinder head drilling and tapping; ⑥ with a screw to fill the plate
fixed. Should be fixed before the plate and the cylinder block or cylinder head
pad with a layer of asbestos pad, if the two veneer coated with red oil, the
effect will be better.
2. Planting method
Silk method is often used to repair a
single crack, as shown in the figure, the method: ① with a diameter of 3 ~ 5 mm
drill first at both ends of the crack drilling holes 1 and 2, and then drilled
every 2 ~ 4 mm Hole 3, hole 4; ② drilling in the hole in the
tapping; ③ the screw
into the hole into the hole, screw into the length and cylinder head
gasket wall thickness of the same, then cut off the copper rod, the
cross-section above the cylinder 2 mm ; ④ with the same method, according to
the order of drilling in the order of drilling a series of holes, tapping and
screwed into the copper rod screws, the formation of a screw on the entire
chain of chains; ⑤ with a hand
hammer gently ripped copper The exposed part of the screw, the riveting flat; ⑥ water pressure method to check
whether the leak at the crack, if a slight leakage, you can continue to use
hand hammer light riveting leakage of copper screws.
3. Welding method
Welding method is: first with a 4mm diameter drill bit at both ends of
the crack drill hole, while the crack along the open v-groove groove, the depth
of the groove to not exceed the body wall thickness of 2/3 is appropriate; and
then diameter 4 mm Of the
bimetallic electrode (or in the case of heating with cast iron electrode) can
be welded.
In order to prevent the welding parts after
welding caused by internal stress or warping phenomenon, should be in the weld
when the red hot, with a hammer hammer hammer beats to eliminate the slag. If
the crack is too long, must be separated from the welding, generally 20 ~ 30 mm
length is appropriate, to be 70 mm away
from the weld to be able to hand to touch, and then welding the next paragraph.
If the crack is too deep, can be used multi-layer surfacing method, must not be
a welding.
4. Adhesive method
To repair the cylinder crack as an example,
the steps are: ① 1 # coarse
sandpaper to remove the cracks around the cylinder block of silver and rust,
polished width of about 30 mm , the
length should be more than 30 mm at both
ends of the fracture; Line chisel cut width of 3 mm ,
depth of 2 mm V-groove, and drilling at
both ends of the crack hole; ③ with a metal cleaning agent cleaning around the cracks, to be dry,
and then scrub the wine again; Of the glue filled with cracks and V-shaped
groove, and in the groove and the cloth on the pre-prepared cloth on the glue,
the cloth sticks on the cracks in the original leakage of serious places, with
the same method sticky 2 layers of cloth, ⑤ in the cloth outside the cloth and then even coated with a layer of
glue.
After 24 h of this treatment, the diesel
engine can be put into use. If in winter, in order to speed up the curing speed
of viscose, water radiator should be injected into the hot water, so that the
body to maintain a high temperature.
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